Ceramic Tile Flooring:

Author : Orkay SEO | Published On : 05 May 2026

Science Behind Manufacturing of Ceramic Tiles:

A ceramic tile is a piece of material made based on the principles of mineralogy. This manufacturing process involves:

• Use of natural materials:

  • Clay

  • Kaolin

  • Feldspar

  • Silica

• Blending in specific proportions

• Compaction using high hydraulic pressure

In addition to this:

• The green tile body is sintered in kilns

• Temperature range: 1,000°C to 1,200°C

That is precisely why any business must be aware of the geographical location of their products and production facilities. Products produced in big industrial areas through advanced technology like kilns and computerized glazing will perform and look better than products from small companies.

 

Why Morbi is the Leading Ceramic Tiles Manufacturing Company in India:

Morbi, which is situated in Rajkot, Gujarat, acts as the nerve centre for the ceramic tiles manufacturing industry in India.

 

• 1,500+ factories in operation

• Produces ~80% of India’s ceramic tiles

Morbi tiles are exported to:

• 160+ countries worldwide

If we talk about an ordinary Indian consumer who would like to buy some tiles for his new construction project, then Morbi is the only place that would suit him well.

Orkay Tiles:

• 28+ years of manufacturing experience

• Production capacity: ~1,00,000 sq.m per day

• Export presence in 40+ countries

 

Technical Classification of Ceramic Tile Flooring Products:

This does not happen all the time since there is also a variation in the material and functions of ceramic tiles. The knowledge about classifications will help homeowners in choosing the most suitable product for their house:

Glazed Vitrified Tiles (GVT):

• Undergo vitrification at high temperatures

• Highly dense structure

• Water absorption: < 0.5%

• Decorative surface allows designs such as:

  • Marble

  • Concrete

  • Abstract patterns

Double-Charged Vitrified Tiles (DCT):

• Two layers of coloured granules

• Compacting and firing process

• Design penetrates deep into tile body

• Benefits:

  • High wear resistance

  • Ideal for high foot traffic areas

Nano Vitrified Tiles:

• Nanotech polishing process

• Surface pores filled with silica nanoparticles

• Features:

  • Waterproof

  • Stain-resistant

  • Easy to clean

• Suitable for Indian homes facing dust challenges

 

Technical Parameters Worth Considering Before Buying:

About determining the quality of ceramic tiles used in the floor tiling of a building currently being built, the homeowner and architect should look at the following technical parameters:

PEI Rating (Porcelain Enamel Institute Wear Classification):

• Measures hardness on a scale of 0–5

• Recommended:

  • Minimum PEI 3 for residential floors

  • PEI 4 or 5 for high-traffic areas

Water Absorption Rate:

• As per ISO 10545-3

• Floor tiles: ≤ 3%

• Premium vitrified and porcelain tiles: < 0.5%

Breaking Strength and Modules of Rupture:

• Indicates tile strength

• Higher thickness and density = higher strength

• Example:

  • Orkay 9mm porcelain collection

Resistance to Chemical Attack:

• As per ISO 10545-13

• Must resist:

  • Acids

  • Alkali

  • Household chemicals

• Glazed tiles perform well

 

Orkay Tiles: Manufacturing Process and Position in the Market

The manufacturing process at Orkay Tiles utilises sophisticated digital printing technologies, which guarantee high-quality surface designs with excellent colour registration.

• Advanced digital printing technology

• High design consistency

• Eco-friendly packaging

• Tiles are packed securely to prevent damage

Being a ceramic tiles manufacturer in Morbi who exports to over 40 countries worldwide, Orkay's products have been tested for their quality not only by the domestic market but also by the foreign buyers who operate with high procurement standards.

 

Conclusion:

The selection of ceramic tile flooring requires a high level of technical know-how. When it comes to constructing top-quality homes in India, the selection of the brand should be as carefully considered as that of the actual ceramic tile flooring.

The manufacturing company that has established itself in the industry, such as the one based out of Morbi, offers a high level of dependability that inferior companies can never match.

Having extensive experience in manufacturing, exceeding 28 years, and a vast range of tiles, including ceramic wall tiles and porcelain tiles, using the flooring material from Orkay Tiles would prove to be a wise choice.

Each tile selected by you will act like an investment in the future; therefore, choose the right product!

 

Explore More

Explore Orkay's complete ceramic tile flooring range at orkaytiles.com.

• Download the product catalogue

• Request a technical specification sheet

• Get a quote directly from the website

 

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